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BHS Filtration
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Pressure Plate Filter

General Description

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The BHS-Pressure Plate Filter is a pressure filter that operates on an intermittent basis and is used primarily for separating solids/ liquids in average to poor filtering suspensions with relatively low solids content, for adsorptive filtration processes (adsorption through filter cake) as well as for clarifying filtration.

Technical Description

A filter cake is periodically filtered onto a set of horizontal, slightly conical filter plates - arranged one above inside a pressure vessel - as a result of the pressure differential prevailing on the upper plate side. The filtrate pas-ses over the plate surface to a central manifold from where it leaves the pressure vessel. Following subsequent treatment, e.g. washing, extraction, steaming, blow-out or hot drying, the filter cake is normally shaken from the set of plates by means of defined oscillations whereupon it drops through a discharge flap.

The filter elements consist of cone-shaped, metal plates lined in an open meshed supporting fabric and covered with a suitable filter cloth.

To the centre of the plates is welded a hub, geared on both sides, with 4 location holes for the tie rods that are required for bracing the set of plates. The suspension to be filtered is either delivered from below under con-stant pressure or at a constant volumetric rate of flow. The end of filtration may be defined by setting a maximum pressure, a minimum filtration rate or a specific time.

Before the actual clear mother filtrate is discharged, the turbid filtrate can be circulated until clear flow is attained.

Resulting from the prevailing pressure differential, the filtrate flows through the building filter cake and filter cloth whereupon it passes across the open-meshed supporting fabric to the centre of the hub. From here it is fed into the central filtrate pipe (fixed to the set of plates) and is then - in most cases - discharged up through a coaxial immersed pipe. Depending on the process-related requirements, the filter cake may undergo further treat-ment after the main filtration cycle, e.g. washing, extraction, blow-out, stea-ming or hot drying.

The entire set of plates is inflexibly joined to a drive head that projects on either side and contains 2 opposing unbalance motors. In relation to the pressure vessel, it is flexibly supported at the upper central flange. The unbalance motors generate defined oscillations in the set of plates

This cracks open the filter cake, pushes it outward over the rim of the plates and discharges through the vessel cone. No residue is left on the plates. With the set of plates constantly vibrating, the cake is discharged through a discharge flap at the base of the vessel cone. Additional equip-ment can be used for heel filtration.

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Applications

Field of application

  • Operation up to 10 bar
  • Operation temperature up to 250°C
  • Cake thickness up to 80 mm
  • Intermittent operation
  • Filtration rates ranging from 30 to 3000 l/m2h
  • Solids content up to 3 %
  • Main grain size distribution 1 to 40 µm
  • Suspensions containing solvent toxic and high-colour suspensions

Application Examples

  • Adsorption through aktivated carbon layer
  • Catalyst removal
  • Activated carbon removal
  • Bleached earth removal
  • Coal refining
  • Clarification
  • Cake filtration

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Technical Data

type
        760 1010 1440
   plate diameter
      mm 760 1010 1440
   area/plate
      m2 0,42 0,78 1,5
   number
        4 - 12 7 - 30 16 - 30
   area
      m2 1,7 - 5 5,5 - 23,4 24 - 45
   vessel diameter
      mm 1000 1300 1800
   Volumes
a)   Top Va   ltr. 125 265 580
  b)1 plate 60 Vb1 ltr 29 45 73
  b)2 plate 80 Vb2 ltr. 45 71 124
  b)3 plate 100 Vb3 ltr. 61 97 175
  b)4 plate 120 Vb4 ltr. 77 123 226
  c)1 cone 90° Vc1 ltr. 200 400 910
  c)2 cone 60° Vc2 ltr. 290 630 1460
   heel filtration area
      m2 0,25 0,25 0,4
  d)   volumes Vd   ltr. 33 33 60
   total volumes: V = Va + n x Vb + Vc +Vd

Materials

  • Metallic products contacting the product (vessel, plate, supporting fabric, hollow shafts, hubs):
    1.4541, 1.4571, 1.4539, Hastelloy, Steel enamelled
  • Shaft sealing collar:
    PE, PA, PVDF, PTFE, aramid, EPDM, butyl rubber
  • Filter fabric:
    Textile: PP, PA, polyester, PTFE
    Metallic: 1.4571, 1.4539, Hastelloy
    Base frame: standard coated steel, special steel

Technical data may change due to technical progress. Subject to modification without notice.

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